Custom Hoodies 101: Why They Outperform Every Other Swag Item
A hoodie is the only garment that works 365 days a year in lecture halls, offices, stadiums and Zoom calls. When you stamp your logo on one, you create a walking billboard with a 6,000‑impression lifespan—far more efficient than most PPC ads.
Quick Stat Check
- 61% of consumers keep a promotional hoodie for at least 2 years ASI Impressions Study, 2024
- 49% wear it weekly—even in warm climates
Choosing the Right Print Method
| Print Method | Best For | Pros | Things to Know |
| Screen Printing | 12+ pieces, bold art | Lowest cost per unit in bulk; vibrant inks | Separate screen for each color |
| Embroidery | Staff uniforms, premium swag | High‑end textured look; lasts forever | Works best on mid‑ to heavyweight fleece |
| Direct‑to‑Garment (DTG) | Photoreal designs, small runs | Unlimited colors, no minimums | Slightly higher unit price |
Need a deeper dive? Read our Screen Printing vs Embroidery comparison.
Design Tips That Drive Reorders
- Hero the Logo. Keep artwork within 11″×11″ for screen printing; embroidery sweet spot is 4″×4″.
- Limit Your Colors. Two‑color prints pop the hardest and cut costs by 30 %.
- Think All Angles. Sleeve prints or hood prints make the garment feel retail‑ready.
- Match the Fabric. Heavyweight fleece handles thick ink; French terry loves single‑color soft‑hand.
- Proof Before You Print. A physical sample can save thousands on a 500‑piece order.
From Cart to Campus: Ordering Checklist
- Final artwork (vector preferred)
- Style & fabric weight
- Quantity & size break
- In‑hand date (standard 7 business days after proof)
- Shipping vs free local pickup at any of our 30 U.S. campus shops
Ready to roll? Start your Custom Hoodies order or call (800‑242‑4787).
Case Study: 3,200 Hoodies in 6 Days
“Underground Printing outfitted our Welcome Week crew with screen‑printed hoodies on a tight deadline. Quality was fantastic and pickup at the Ann Arbor shop was seamless.”
—Katie M., University of Michigan
Frequently Asked Questions
What’s the minimum order?
Screen printing: 12 pieces. Embroidery: 6. DTG: 1.
How much does a custom hoodie cost?
Bulk pricing drops as low as $19.84 per piece on 250‑unit screen‑printed orders.
Do you offer design help?
Yes—our Online Design Studio has free templates and live chat with in‑house artists.