Custom T-Shirts & Promotional Products - Free shipping on Every Order! Free Shipping on Every Order!
800-242-4787 Chat With Us
Underground Printing Underground Printing
Get Started
0
CUSTOMIZE SWEATPANTS – A FULL GUIDE TO DESIGNING YOUR OWN
March 6th, 2025 • 7 minute read

Why Customize Sweatpants?

Sweatpants aren’t just for lounging anymore, and there are a ton of reasons to customize sweatpants depending on your needs. They’ve become a fashion statement, a branding tool, and a must-have for sports teams, businesses, and personal collections. Whether you're creating custom sweatpants for a brand, team, or personal style, the right fabric, fit, and design method can make all the difference.

In this guide, we’ll cover everything you need to know about how to customize sweatpants, from choosing the best fit to picking the right printing or embroidery method.

Table of Contents


The Evolution of Sweatpants: From Gym Wear to Streetwear


two people wearing custom sweatpants streetwear

Originally designed for athletes and gym-goers, sweatpants were all about comfort and function. However, they gained mainstream popularity in the 80s and 90s, especially in hip-hop culture and "athleisure" fashion.

Today, sweatpants are a staple in both casual and high-end fashion. Whether paired with a hoodie for a relaxed look or styled with sneakers and a jacket, custom sweatpants have endless possibilities.

Best Sweatpants Styles for Customization

Before starting to customize sweatpants, it’s important to pick the right style for your needs. We offer a bunch of styles within our custom sweatpants and joggers collection!

Joggers vs. Classic Sweatpants – What’s the Difference?

  • Classic Sweatpants: Looser fit, open or elastic cuff, cozy for lounging or team wear.
  • Joggers: Slimmer, tapered fit with cuffed ankles, giving a modern, athletic look.

Best Sweatpant Materials for Customization

  • Cotton Fleece Sweatpants – Soft, warm, and great for embroidery or screen printing.
  • Polyester-Blend Sweatpants – Lightweight, breathable, and ideal for athletic or performance wear.

Heavyweight Sweatpants – Thick, structured, and best for premium branding with embroidery or oversized prints.

  • Open Bottom vs. Cuffed Bottom Sweatpants
  • Open-bottom sweatpants – Relaxed, traditional fit, great for large printed designs down the leg.
  • Cuffed joggers – Tapered and modern, ideal for embroidered logos or sleek branding.

girl sitting on her computer on the couch wearing custom embroidered sweatpants

How to Customize Sweatpants and Add Your Design

Step 1: Choose Your Sweatpants Style and Color

  • Are you looking for a relaxed, classic sweatpant or a slim-fit jogger?
  • Do you want heavy fleece for a premium feel or lightweight fabric for breathability?
  • What fabric color will look the best with your design?

Step 2: Upload or Create Your Design

  • Keep designs bold and legible—especially for text-based customizations.
  • Use high-quality vector files to make sure your embroidery or print comes out sharp.
  • For specific design questions or problems, contact our team for help!

Step 3: Pick Your Customization Method

Step 4: Place Your Order & Approve the Proof

Before printing or embroidery begins, we’ll send you a proof to approve—so your design looks exactly how you envisioned it.

Different Custom Sweatpants Styles to Choose From 

Baggy Sweatpants

Baggy sweatpants, like these Bella Canvas Unisex Straight-Leg Sweatpants, Original Favorites Organic Cotton Sweatpants, and Garment-Dyed Lightweight Fleece Sweatpants, are loose-fitting comfortable sweatpants that are perfect for sweating out in the gym or relaxing at home. Although not a popular choice for everyone, unlike some of the more form-fitting counterparts these are perfect for anyone who wants to customize sweatpants with more of a relaxed fit. 

Joggers

Characterized by elastic cuffs at the ankles, joggers, like this pair of Jerzees Nublend Joggers, Burnside Fleece Joggers, and District Threads V.I.T. Fleece Jogger, are slimmer sweatpants that aren’t too form-fitting. While there’s a lot more form-fitting athleisure out there, joggers aim to be aesthetically appealing and comfortable to anyone looking to start their fitness journey. Staying in shape takes dedication, and the elastic cuffs on the bottom ensure you don’t feel awkward at the gym or while jogging.  

Slim Fit Sweatpants

For anyone looking to actively track their progress or embrace body positivity, slim-fit sweatpants, like these Russell Athletic 50/50 Fleece Joggers, District Women’s Perfect Tri Fleece Jogger, and the Holloway Blend Fleece Jogger, are an excellent option. Easily one of the most aesthetically appealing versions of sweatpants to wear, slim-fit sweatpants pair well with a variety of t-shirts and other fitness gear.  

Sweatpants with Pockets

Morning workouts can be a hassle, so making sure you can carry your car keys and wallet along with you can make things a whole lot easier. Sweatpants that come with pockets, like these Jerzees Open Bottom Sweatpants with Pockets, Oakley Team Issue Enduro Hydrolix Sweatpants, and the District Perfect Tri Fleece Jogger, are a lot more practical and convenient.

Regardless of whether you’re headed to the grocery store or the gym, making sure you can carry your essentials hassle-free is invaluable. While for some, there may be the notion that pockets are not required for the gym, they’re still an option worth having. When designing custom sweatpants for a diverse group of people, making sure that both gym rats and homebodies are equally happy is a considerate move. 

Best Uses for Custom Sweatpants

1. Corporate Swag & Team Apparel

  • Branded sweatpants make great employee gifts and company swag.
  • Pairs well with custom hoodies or t-shirts for a full custom look.

2. Sports Teams & Schools

  • Great for warm-ups, travel gear, and spirit wear.
  • Popular customization: Screen printing down the leg or embroidered team logos on the hip.

3. Fashion & Streetwear Brands

  • Sweatpants are a must-have in streetwear. Whether you go for minimalist embroidery or oversized prints, custom joggers and sweatpants are trendy and in-demand.

4. Events & Giveaways

  • Planning a fundraiser, corporate retreat, or giveaway? Custom sweatpants are a wearable way to promote your brand or event.

Bulk Orders: Cost-Effective & Hassle-Free


Ordering custom sweatpants in bulk is a smart way to save money while ensuring consistent quality for teams, businesses, and events. Whether you need branded joggers for employees, spirit wear for a school, or merch for your brand, bulk pricing helps you get high-quality customization at a lower cost per piece.

At Underground Printing, we offer:
Discounted pricing – The more you order, the more you save.
Fast turnaround times – Get your sweatpants when you need them. Guaranteed in 10 business days with free shipping!
Expert customization – Optimized embroidery, screen printing, and digital printing for bulk orders.

Conclusion: Start Customizing Your Sweatpants Today!

Sweatpants have become a go-to for style, branding, and comfort. Whether you’re creating team gear, corporate merch, or launching your own collection, having the right design and customization method makes all the difference.

At Underground Printing, we make the process easy with premium-quality customization and bulk pricing. With options for embroidery, screen printing, and digital printing, you can create custom sweatpants tailored to your needs.

Shop Custom Sweatpants Now

Related Posts