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HOW TO ORDER STAFF SHIRTS FOR A FOURTH OF JULY FIREWORKS EVENT WITHOUT EXTRA WASTE

June 29th, 2026 • 4 minute read

Table of Contents

Introduction

Planning staff shirts for a Fourth of July fireworks event can be exciting yet challenging. You want your team to look unified and festive, but ordering too many shirts often leads to leftover stock and wasted budget. To help you navigate this, Underground Printing shares practical tips for ordering just the right amount of custom apparel without overstock.

Understanding Your Staff Needs

Before placing an order, start by accurately assessing exactly how many staff members will require shirts. Consider whether volunteers, paid staff, or both will wear them. Also, take into account any last-minute additions or replacements.

One good approach is to collect sizes ahead of time by sending out a quick survey or using a sign-up sheet. This helps prevent ordering unnecessary sizes or quantities.

Account for Different Shirt Styles and Comfort

Since your staff will be outdoors and likely active during a Fourth of July fireworks event, choose appropriate styles like breathable dri-fit t-shirts or comfortable soft cotton shirts. This ensures everyone is comfortable throughout the event.

Choosing the Right Quantity: Balancing Needs and Budget

It’s tempting to order extras “just in case,” but this can result in excess inventory. Here are some strategies to order smartly:

  • Order the exact count plus a small buffer: Add about 5-10% more shirts to your total to cover unexpected last-minute needs.
  • Consider size distribution: Avoid ordering large quantities of less common sizes unless you are sure staff will need them.
  • Use bulk ordering options: Bulk orders often come with discounts, so balance quantity with your budget carefully.

Leverage Special Ordering Solutions

If you want to avoid leftovers altogether, consider setting up a pop-up online store for your event. Staff can order their preferred sizes directly, and you only pay for what is needed.

Selecting the Right Printing Method

Your staff shirts will represent your event, so high-quality printing matters. Popular printing methods at Underground Printing include:

Your choice depends on your design, budget, and timeline. Contact us at Underground Printing to discuss what works best for your event shirts.

Incorporating Festive Fourth of July Themes

Make your staff shirts stand out with patriotic colors—red, white, and blue—and festive graphics like fireworks or stars. You can also add event-specific text such as the year or location. This creates a memorable uniform that fits the theme.

Timing and Delivery Considerations

Order early to avoid delays. If you’re running late, Underground Printing offers a 2-day rush delivery option to speed up your order turnaround. Planning ahead also allows you to schedule distribution before the event day.

Additional Items Beyond Shirts

Depending on your event, you might also consider other custom apparel or accessories to complement your staff shirts, such as:

These add value and cohesion to your staff's look and can be ordered to match your shirt design.

FAQ

How many extra shirts should I order?

Ordering about 5-10% extra is a common practice to cover unexpected staff or size changes.

Can I order different shirt sizes for different staff easily?

Yes, sharing a sizing survey or running an online store makes it easy to gather individual size preferences.

What if I need shirts quickly just before the event?

Underground Printing offers a 2-day rush delivery to accommodate last-minute orders.

Can I mix different printing methods on one order?

Discuss your order with us to see how different printing methods can be combined for your project.

Conclusion

Ordering staff shirts for a Fourth of July fireworks event doesn't have to mean overspending or ending up with extras. By understanding your staff sizes, ordering wisely, choosing the right apparel and printing method, and leveraging smart ordering solutions from Underground Printing, you can ensure your team looks great without waste.

Ready to get started? Request a quote or contact us today to make your event memorable with perfect-fitting custom apparel.

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