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SCREEN PRINTING VS EMBROIDERY: HOW TO CHOOSE FOR COMPANY POLOS & HOODIES

February 10th, 2026 β€’ 4 minute read

Table of Contents

A Question Almost Every Company Asks

When ordering employee gear, one of the most common questions we hear is:

“How do I decide between screen printing and embroidery for company polos and hoodies?”

It’s a great question—and the answer depends on how the apparel will be used, your brand style, and your budget.

At Underground Printing, we help companies make this decision every day. With a wide selection of polos, hoodies, hats, and more—plus fast turnaround and a 100% Satisfaction Guarantee—we make choosing (and ordering) easy.

πŸ‘‰ Get started anytime at www.undergroundshirts.com


Quick Overview: Screen Printing vs Embroidery

Before diving deeper, here’s the high-level difference.

MethodBest ForLook & FeelCost Considerations
Screen PrintingBold designs, large graphicsFlat, vibrantVery cost-effective for bulk
EmbroideryLogos, names, professional wearTextured, premiumSlightly higher per piece

Now let’s break it down by product.


Best Decoration Method for Company Polos

Polos are typically worn in more professional or customer-facing environments—so appearance and durability matter.

🧡 Embroidery Is Usually the Best Choice for Polos

Embroidery is the most popular option for polos because it:

  • Looks polished and professional

  • Holds up to frequent washing

  • Works perfectly for left-chest logos

  • Adds perceived value to the garment

This makes embroidered polos ideal for:

  • Corporate teams

  • Sales staff

  • Healthcare systems

  • Universities and schools

🎨 When Screen Printing Makes Sense on Polos

Screen printing can still work for polos when:

  • The design is larger or more graphic

  • The polo is for an event or promotion

  • Cost is the primary factor

Our team can help you decide which method best fits your use case.


Best Decoration Method for Company Hoodies

Hoodies are more versatile and can work well with either method.

🎨 Screen Printing for Hoodies

Screen printing is popular for hoodies because:

  • Large front or back prints look bold

  • It’s very cost-effective for bulk orders

  • Perfect for casual branding or events

Best for:

  • Employee swag

  • University organizations

  • Events and trade shows


🧡 Embroidery for Hoodies

Embroidery works great on hoodies when:

  • You want a subtle, premium look

  • The logo is small or detailed

  • The hoodie is part of a uniform or gift

Best for:

  • Corporate gifting

  • Leadership teams

  • Professional environments

Many companies even combine methods—embroidered logos on polos, screen-printed graphics on hoodies.


What About Custom Hats?

Hats deserve special mention because they’re one of the easiest and most effective branded items you can order.

πŸ‘‰ Explore all options here: https://undergroundshirts.com/custom-hats

🧒 Why Embroidery Is Best for Hats

For hats, embroidery is almost always the right choice:

  • Durable and long-lasting

  • Clean logo presentation

  • Holds up to daily wear

Hats are also:

  • One-size-fits-most

  • Easy to distribute

  • Worn year-round

  • Great for teams and businesses

And when you order hats in bulk, pricing gets even better.


Bulk Orders = Better Value

Whether you’re ordering polos, hoodies, or hats, bulk ordering matters.

Benefits include:

  • Lower per-unit pricing

  • Consistent branding

  • Efficient production

  • Easier reorders later

Underground Printing helps you find the sweet spot between quantity, quality, and cost.


Why Underground Printing Makes This Easy

Choosing between screen printing and embroidery shouldn’t be stressful—that’s our job.

βœ” Expert Guidance

We recommend the best decoration method for your specific design and garment.

βœ” Free Professional Design Review

Your logo is optimized before production.

βœ” Fast Turnaround

We’re known for quick production—even on custom orders.

βœ” 100% Satisfaction Guarantee

If it’s not right, we make it right.

βœ” No Minimums on Select Items

Perfect for small teams or test runs.

βœ” Easy Online Ordering & Reorders

Saved artwork, past orders, and invoices at your fingertips.

βœ” 30+ Campus & Community Locations

Local service with national reach.


So—How Do You Choose Between Screen Printing and Embroidery?

The best approach is simple:

  • Polos: usually embroidery

  • Hoodies: screen printing or embroidery depending on style

  • Hats: embroidery almost always

And the best partner is one that helps you choose—not guess.

With a massive product selection, fast turnaround, bulk pricing, and a 100% Satisfaction Guarantee, Underground Printing makes ordering custom polos, hoodies, and hats easy.

πŸ‘‰ Get started today at www.undergroundshirts.com

FAQs

Is embroidery always better than screen printing?

Not always—it depends on the garment, logo size, and use case.

Can I mix embroidery and screen printing in one order?

Yes. Many companies do exactly that.

Which method lasts longer?

Both last a long time when done correctly. Embroidery is especially durable.

How fast can custom orders be completed?

Underground Printing is known for fast turnaround on all custom orders.

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