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TOP QUALITY BLANK POLOS FOR LOGO EMBROIDERY THAT WON'T SHRINK OR PILL

February 24th, 2026 • 6 minute read

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Choosing the Best Blank Polos for Logo Embroidery

When it comes to custom apparel, especially for business or team branding, the foundation starts with selecting the right blank polo shirt. A high-quality blank polo not only looks professional but also ensures that your logo embroidery shines and lasts. The key concerns for many businesses include the fabric's tendency to shrink after washing and the likelihood of pilling that can degrade the garment's appearance over time.

Blank polos designed for embroidery need to withstand repeated wear and washing while maintaining integrity and comfort. Let's explore what makes a blank polo ideal for logo stitching that doesn't shrink or pill.

Fabric Matters: Cotton Blends vs. Synthetic Materials

Traditional polos are often made of 100% cotton, prized for comfort and breathability. However, pure cotton polos can sometimes shrink when exposed to high temperatures during laundering. Additionally, 100% cotton may pill over time, especially if it is a softer or lightweight knit.

To combat shrinkage and pilling issues, many manufacturers blend cotton with polyester or use performance fabrics that offer enhanced durability. For example, a polyester-cotton blend can combine the softness of cotton with the strength and wrinkle resistance of polyester, reducing shrinkage risks.

Performance polos, often made with synthetic fibers, also feature moisture-wicking properties helpful for active or outdoor workdays. These polos are less prone to shrinkage and do not pill easily, maintaining a crisp look after many wears.

Explore options among performance polos to find moisture-wicking and durable fabrics ideal for custom embroidered logos.

Weave and Knit Type: Impact on Durability

The weave or knit of the polo fabric plays a significant role in how well it holds up. Pique knit polos, which have a textured surface, are classic for polos and offer durability and breathability. Jerseys and interlocks are smoother knits; while soft to touch, they may be more prone to pilling if lower quality.

A tightly knit polo fabric generally resists pilling and retains embroidery better over time. Look for polos with a consistent, dense knit to minimize lint accumulation and fabric wear.

Care Instructions to Prevent Shrinking and Pilling

Even the highest-quality polos need proper care to maintain their appearance and size. To ensure your embroidered polos don’t shrink or pill unnecessarily, follow these general guidelines:

  • Wash in cold water to minimize fiber contraction that causes shrinkage.
  • Use gentle or mild detergents to protect fabric integrity.
  • Avoid hot drying; instead, air dry or tumble dry on low heat.
  • Turn polo shirts inside out before washing to protect the surface.
  • Do not over-wash; only launder when necessary to extend life.

Maintaining your custom polos appropriately will preserve the look of your yarn-dense embroidery and the fabric's quality for longer.

Top Blank Polo Brands Known for Quality

Several apparel brands offer blank polos well suited for custom embroidery, focusing on quality and durability. Many of these are available for custom orders through custom polos collections to help create professional branded apparel.

  • Nike – Popular for their modern performance fabrics and moisture-wicking technology enhancing comfort during work or sports. See Nike polos and jackets.
  • Under Armour – Known for athletic polos ideal for active teams. Their fabrics resist shrinkage and pilling and promote breathability. Check their performance apparel.
  • Charles River – A trusted brand for business polos featuring durable blends that withstand frequent washes. Browse Charles River outerwear and polos.
  • Next Level Apparel – Offers soft yet sturdy polos with great drape that handle custom embroidery well. Visit Next Level Apparel.
  • Comfort Colors – Known for garment-dyed, vintage-style polos that are soft and made with high-quality cotton fabric that resists excessive pilling. See their Comfort Colors shirts.

Embroidery Considerations to Protect Your Polo

Beyond fabric choice, how your logo is embroidered affects the longevity of your custom polos. Professional embroidery, with appropriate stitch density and quality thread, minimizes fabric distortion and helps maintain the shirt's shape. For companies interested in embroidery services, it’s wise to work with experts familiar with these concerns.

At Underground Shirts, we specialize in embroidery, offering options to customize your polos with logos that withstand wear. Whether you need left chest embroidery or larger designs, the right polo and stellar stitching go hand in hand.

Ordering Tips for Businesses

When ordering polos in bulk for your team or business, it’s important to work with a supplier who offers competitive bulk orders and a range of polo options. Look for services that provide rush delivery if you need quick turnaround times.

Consider ordering a sample polo first to test the fit, fabric quality, and embroidery appearance. This step ensures you get exactly what your team needs. Also, use suppliers with local locations or great customer support, so you can contact us easily for any questions or customizations.

FAQ: Best Blank Polos for Embroidery

Q: Do polyester polos shrink?

A: Polyester fabrics are generally resistant to shrinking, making them a good choice for embroidered polos that need durability.

Q: How can I prevent pilling on my polo shirts?

A: Choosing high-quality fabric with a tight knit and caring for your polos properly will minimize pilling over time.

Q: What embroidery thread is best for polos?

A: Polyester embroidery thread is commonly used for its colorfastness and ability to withstand washing without fading or breaking.

Q: Can I get custom polos with fast turnaround?

A: Yes, many custom apparel providers offer fast turnaround services for bulk orders.

Q: Are men's and women's polos different when embroidered?

A: Yes, polos designed for different fits can enhance comfort and look. Many providers have both women's polos and men's business polos available for embroidery.

Your Next Step for Quality Customized Polos

Ready to elevate your team's look with durable, professional custom polos that won’t shrink or pill? Explore our extensive custom polos selection and take advantage of expert embroidery services today. For questions or to request a quote, don't hesitate to contact us – we’re here to help your brand make a lasting impression!

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