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UNDERSTANDING MINIMUM ORDER QUANTITIES FOR CUSTOM SCREEN PRINTED SHIRTS AND WHEN TO OPT FOR LOWER QUANTITIES

May 8th, 2026 • 5 minute read

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What is the Minimum Order Quantity (MOQ) for Custom Screen Printed Shirts?

When considering custom screen printed shirts for your business, event, or team, one common question is about the minimum number of shirts you can order. Many customers have heard that screen printing requires large minimum orders, but the reality can vary depending on the printing company and the printing method.

At Underground Printing, the typical minimum order quantity for custom screen printed shirts is around 12 to 24 pieces per design. This minimum allows us to optimize setup costs, including screen preparation and ink usage, to provide the best pricing while maintaining quality.

However, the exact MOQ may depend on several factors such as:

  • The number of ink colors in your design
  • The complexity and size of the print
  • The types of garments selected
  • Whether you require multiple sizes or color variations

Because of these variables, minimum order quantities can sometimes be flexible, especially if you work directly with our team to find the best solution.

Why Do Minimums Exist for Screen Printing?

Screen printing involves creating stencils (screens) to apply layers of ink onto the fabric. The process includes setup steps such as making separate screens for each color, adjusting machines, and preparing inks. These setup tasks contribute to a fixed cost irrespective of the number of shirts printed.

Therefore, reasonable minimum order quantities are necessary to spread setup expenses across enough units to make the project cost-effective.

This differs from methods like direct-to-garment (DTG) printing, which typically have no minimums due to less preparatory work, but can have a higher cost per shirt.

When Does It Make Sense to Order Less Than the Minimum?

Sometimes, you may only need a few shirts and wonder if ordering below MOQ is possible or practical. Here are situations when ordering less than the standard minimum might make sense:

  • Sample or Prototype Shirts: When developing a new design, you may want a few samples to check print quality, garment fit, or colors before committing to a larger run.
  • Small Events or Gifts: If you're printing shirts for a small team, family reunion, or giveaway, a small quantity may suffice.
  • Budget Constraints: Your budget may not allow for a larger order initially, and you want to try out the product before investing more.

In these cases, methods like DTG printing or screen print transfers could offer a practical way to get small quantities without the setup costs.

Underground Printing offers custom no minimum apparel options, which allow you to order small quantities of screen printed or embroidered shirts without large minimums, making it ideal for smaller orders or test runs.

Comparing Screen Printing Minimums to Other Decorating Methods

Besides traditional screen printing, other popular decoration methods include:

  • Direct-to-Garment (DTG): Digital printing that works like an inkjet printer on shirts, great for small runs and complex designs without setup costs.
  • Embroidery: Stitching designs into the fabric, usually with similar minimums as screen printing, depending on the item.
  • Screen Print Transfers: Pre-printed designs on transfer film that can be heat applied; useful for short runs and varied orders.

Each method has pros and cons when it comes to order size, price, and durability.

Tips for Managing Minimum Order Quantities

  • Plan your order carefully to take advantage of bulk ordering discounts if you need larger quantities.
  • Ask about mix-and-match options to meet order minimums by combining different sizes or shirt styles.
  • Consider online stores and pop-up shops to manage group orders efficiently.
  • Communicate with us directly to explore flexible solutions and product options.

Frequently Asked Questions (FAQ)

What is the typical minimum quantity for screen printed shirts at Underground Printing?

Our typical minimum order quantity is around 12 to 24 shirts per design, but this can vary based on design complexity and garment choice.

Can I order fewer than the minimum quantity?

Yes, for small runs or samples, we offer no minimum options through certain printing methods and product lines. Contact us to learn more.

Does ordering more shirts save money per shirt?

Generally, increasing quantities helps spread setup costs, reducing price per shirt. Check our bulk pricing details for specifics.

Are all garment styles available with screen printing minimums?

Most common styles like short sleeve t-shirts, dri-fit tees, and long sleeve shirts can be screen printed. Custom requests can be discussed with our team.

Take the Next Step with Underground Printing

If you're ready to create quality custom shirts for your team, business, or event, browse our selection of custom t-shirts and explore flexible ordering options. Our team is happy to help you understand minimums and find the best approach for your needs. Contact us anytime to get started!

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